Troubleshooting

Pores open after ultrasonic cleaning

Porosity becomes visible after ultrasonic cleaning.

Localized irregular pores visible on a clean metal surface beneath a loupe after cleaning.

Symptoms

  • Porosity becomes visible after ultrasonic cleaning.

Likely causes

  • Casting porosity revealed by cleaning
  • Surface layer removed from defect mouth

Checks

  • Compare before/after cleaning
  • Inspect casting quality

Recommended fixes

  • Explain casting defect mechanism
  • Link to Beilby layer article
  • Adjust casting/prep process